Production
Record the manufactured harness and operator.
Case study · Manufacturing traceability
Complete wiring-harness traceability, quality control and rapid lot containment.
ZipApp connects production and quality information for Leoni Wiring Systems Pitești, helping teams identify products, defects and affected lots.
ClientLeoni Wiring Systems Pitești
IndustryAutomotive
SolutionTraceability platform
TeamsProduction · Quality · IT
The challenge
In automotive manufacturing, a defect must be traced and contained quickly.
Teams needed a reliable history for produced wiring harnesses and a fast way to identify lots potentially affected by a quality issue.
The same system also had to support operational visibility and performance incentives without rewarding defective output.
The XPSoft solution
A shared traceability layer for production, quality and management.
ZipApp records production events, supports quality checks, isolates affected lots and provides role-specific dashboards.
Quality
Perform and store verification results.
Traceability
Connect product, lot and relevant operations.
Containment
Identify and isolate suspect lots.
Performance
Measure valid output and operational results.
Capabilities
Features built around the real process.
Product traceability
Complete history for produced harnesses.
Quality checks
Dedicated verification workflow.
Lot containment
Rapid isolation of potentially affected products.
Operational dashboard
Current information for production decisions.
Operator performance
Reward output that meets quality criteria.
Defect visibility
Separate valid production from nonconforming output.
Dedicated roles
Production, maintenance, quality, administration and IT.
History and reporting
Searchable operational and quality records.
Quality protection
Problem lots can be identified and isolated before they move further.
Traceability links make it possible to determine which products and lots may be affected by a reported issue.
Containment actions help quality teams limit exposure while preserving the investigation trail.
Detect
A quality issue is reported.
Trace
The system identifies related records.
Isolate
Affected lots are marked and contained.
Resolve
Teams investigate with a documented history.
Impact
Faster containment and better operational visibility.
Complete history
Production and quality records remain connected.
Rapid isolation
Potentially affected lots are found faster.
Quality-aware incentives
Performance excludes defective output.
Role clarity
Each team sees the tools relevant to its work.
Access
The platform is used in a controlled corporate environment and is not publicly accessible.
Frequently asked questions
About this solution.
What does ZipApp trace?
Produced wiring harnesses, related lots, operators and quality results.
Can it isolate a problematic lot?
Yes, containment is a core quality function.
Which roles use the system?
Production, maintenance, quality, administration and IT.